Data Analytics and how to make the best decisions for your plant
by Lantek
Digital Transformation
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Data on operations, processes, logistics, personal data, financial data... Data, data and more data. Too much data. So much data, in terms of quantity and variety, that it can be overwhelming. What is the best way to collect and organize them so that they make sense? To know what to do with them, so that they boost the productivity and efficiency of the plant?
Alberto Martínez, CEO of Lantek
In addition to the other improvements proposed by Industry 4.0, Data Analytics is essential to exploiting the value of the information. Now, when I speak of value, and pardon the repetition, it is, in fact, derived from the data itself. According to a report by Forbes Insights and EY, based on the opinion of 1,500 executives from large companies worldwide, 66% of companies with a well-defined advanced analytical strategy improve their operating margins and profits by more than 15%. It is clear, then, that on the road to digitization, a significant growth opportunity is provided by the effective analysis of the information that we generate in our companies.
The challenge is, therefore, to be able to know how to structure all of this information so as to optimize processes, identify areas for operational improvement, and strengthen the relationship with customers; in short, to enhance business growth. Aided by specific software and other technological tools, data analysts extract, select, process, analyze and organize data in order to establish patterns, trends, partnerships, and follow-ups that help us to be able to make the best decisions possible at all times, using the most disruptive business model possible, in terms of production schedules, maintenance, processes, inventory management... all of this in real time, automatically, which in turn results in greater cost reduction.
Now, if that described above were not enough in itself, Data Analytics facilitates decisions made in advance. Said in plain English, it will no longer be necessary to have to send e-mails to the different departments so that they communicate some type of data to us that, if not located, would take a great deal of time to find. With digitization, we are able to be aware, for example, before the assembly has concluded, of whether the result is to be optimal, we can predict scenarios that could delay production and repair them, and even the machines themselves are capable of resolving potential problems.
Conclusion: data analysis helps to avoid missing any details involved with the production process.
How do we translate what the data tells us? As a starting point, let us use the analysis that they perform in the technological consultancy firm Principa, using the four types of Data Analytics:
What is happening? This is the most basic of interpretations. We visualize all of the data in order to carry out a descriptive analysis of the business, its products, and its customers.
Why is it happening? A second step of descriptive data analysis is to apply diagnostic tools to determine whether there are potential problems, so that they may be resolved.
What is most likely to happen? Here, the possibilities of Data Analytics in terms of prediction are significant. The probability of occurrence of some incidence, which we can in turn resolve before it occurs. This ability to predict allows for better decisions to be made.
What do I need to do? The last step is from the prescriptive model, in which an analysis is performed to determine what has happened, why it has happened, and what could happen, in order to make decisions together.
However, Data Analytics is merely one of the cornerstones of digital transformation. If we add the possibility of learning from the data (Machine Learning) and creation of an Artificial Intelligence, as well as to connect our plant with sensors (Internet of Things), or upload all our Big Data to the Cloud, then we will have indeed reached the apex of Industry 4.0.
Regardless of the degree of digitization of a plant, it is essential to be familiar with each of its processes by using data, and thus gain a competitive advantage, which increases profitability and helps us to generate disruptive business models. For those who are not able to take adopt to digital transformation on their own, this new Revolution favors collaborative environments. There is no excuse for us all not to transform and to become more competitive. Choose the leading partner in your industry.
오늘날의 산업에서 판금 생산 업체는 경쟁력을 확보하면서 비용을 낮게 유지해야 합니다. 원자재 및 에너지 가격이 상승함에 따라 운영을 최적화하는 방법을 찾는 것이 점점 더 중요해지고 있습니다. 3만 명 이상의 글로벌 고객을 보유한 판금 기술 분야의 선두 기업 Lantek은 30년 이상의 시간 동안 제조업체의 효율성을 개선하고 비용을 절감하며 생산성과 품질을 높이는 데 도움이 되는 혁신적인 소프트웨어 솔루션을 제공해 왔습니다.
세계적 규모로 금속 및 판금 산업에 종사하는 기업의 디지털 전환에서 선구자로 자리매김한 Lantek은 버전 40을 발표할 때 개략적으로 제시했던 신규 및 개선된 소프트웨어 솔루션을 고객에게 제공하는 2020 버전을 발표했는데, 원격 작업과 공정 효율성에 초점을 맞춘 버전이다.
철강 제품과 조립식 구조물의 생산과 제조를 최적화하기 위해 고안된 Lantek Flex3d Steelwork 소프트웨어는 쉽고 직관적인 방법으로 3D 프로파일 절단을 설계하고 최적화하는 데 초점을 맞춘 솔루션입니다. 이 소프트웨어는 금속 구조물 제작을 전담하는 부문에 초점을 맞춰 다양한 부문에 사용되는 기계의 생산성을 높여줍니다. 사용자는 기계에서 프로파일 절삭을 수행할 때 얻게 될 결과의 실제 개요를 항상 볼 수 있습니다.