Lantek Systems Introduces Flex3d Tubes for Flexible Tube Cutting and Design and Reduced Scrap
by Lantek
Advanced Manufacturing
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Lantek Systems’ Flex3d Tubes is an intuitive software program that allows precise cutting of tubular parts, eliminating scrap and increasing throughput. Available within the Lantek Manager and Integra software, Flex3d Tubes seamlessly integrates with different types of tubular geometry import tools such as SAT and IGES. Additionally, programmers can import 3D design files from SOLIDWORKS, Solid Edge or STEP files among others.
Once the file is imported, users can create different cutting programs for tube shapes and profiles of all sizes using Flex3d Tubes’ Toolpath Smart Designer (TSD) machining and designing tool. They can use the parametric system to change operation values such as length and diameter and create original designs directly in the software. Programmers have full control over cutting sequence and direction, including the ability to cut different faces into the tube. Predefined machining strategies can be applied to all holes based on their position in the profile allowing the programmer to nest multiple profiles and parts from the same tube stock.
Developed with the latest laser cutting technology in mind, Flex3d Tubes takes into account the array of cutting options available. Users can program complete or partial chamfers on either end of a tube as well as create any type of contour including round, rectangular and triangular among others. Visuals, including full simulation capabilities, give a clear view of the cutting operation, identifying intersections and operations and allowing 2D geometry to be projected or surface-mapped onto the tube surface. This is especially useful when creating programs for large tubes and thick pipes, the latter of which might need a bevel or similar cut. The ability to change parameters and sequencing on the fly saves considerable time and scrap. The system continually monitors the data at any point in the operations tree.
“Lantek Flex3d Tubes’ easy-to-use interface and nesting and simulation capabilities simplify the tube cutting process, creating an environment where programmers of all experience levels can learn to use it,” said Anupam Chakraborty, Commercial Director, Lantek Systems. “The ability to control the cutting process from beginning to end and make use of the high functionality of today’s laser cutting machines reduces or eliminates scrap, saving significant costs and time. It’s no longer necessary to over produce parts to allow for scrap.”
Material waste and a lack of agility in nesting or the nesting of parts are two of the most common problems faced by metal processing companies which slow down the company’s response time for its clients and make the process more expensive. This is due to them not using the appropriate technology in order to fully exploit each piece of sheet metal during the cutting process and/or the fact that this process is completed manually or using slower solutions. Equally, the work of the production engineer mustn’t be knocked as they are experts in the optimization of nesting and machining; the maximization of the margin for each production order received depends on their intervention.
Identifying behavioral patterns to increase sales, foreseeing possible problems in order to resolve them before they happen, managing stock in a much more efficient way or redistributing the workload automatically. These are some of the many smart manufacturing possibilities offered by this new concept in the Industry 4.0 era.
In addition to the advantages of its products for the general market, Lantek nesting solutions offer added benefits like auto nesting, nesting of remnants via kits, with significant time and material savings.