Lantek Systems Introduces Flex3d Tubes for Flexible Tube Cutting and Design and Reduced Scrap
by Lantek
Advanced Manufacturing
Share:
Lantek Systems’ Flex3d Tubes is an intuitive software program that allows precise cutting of tubular parts, eliminating scrap and increasing throughput. Available within the Lantek Manager and Integris software, Flex3d Tubes seamlessly integrates with different types of tubular geometry import tools such as SAT and IGES. Additionally, programmers can import 3D design files from SOLIDWORKS, Solid Edge or STEP files among others.
Once the file is imported, users can create different cutting programs for tube shapes and profiles of all sizes using Flex3d Tubes’ Toolpath Smart Designer (TSD) machining and designing tool. They can use the parametric system to change operation values such as length and diameter and create original designs directly in the software. Programmers have full control over cutting sequence and direction, including the ability to cut different faces into the tube. Predefined machining strategies can be applied to all holes based on their position in the profile allowing the programmer to nest multiple profiles and parts from the same tube stock.
Developed with the latest laser cutting technology in mind, Flex3d Tubes takes into account the array of cutting options available. Users can program complete or partial chamfers on either end of a tube as well as create any type of contour including round, rectangular and triangular among others. Visuals, including full simulation capabilities, give a clear view of the cutting operation, identifying intersections and operations and allowing 2D geometry to be projected or surface-mapped onto the tube surface. This is especially useful when creating programs for large tubes and thick pipes, the latter of which might need a bevel or similar cut. The ability to change parameters and sequencing on the fly saves considerable time and scrap. The system continually monitors the data at any point in the operations tree.
“Lantek Flex3d Tubes’ easy-to-use interface and nesting and simulation capabilities simplify the tube cutting process, creating an environment where programmers of all experience levels can learn to use it,” said Anupam Chakraborty, Commercial Director, Lantek Systems. “The ability to control the cutting process from beginning to end and make use of the high functionality of today’s laser cutting machines reduces or eliminates scrap, saving significant costs and time. It’s no longer necessary to over produce parts to allow for scrap.”
Total control and efficient production management is the key to success, especially for a service company., Noyon co-owner Szymon Penczek explains in this artice how the implementation of the Lantek system has improved the quality of the company’s production processes.
Industry 4.0 is in the news and companies in every sector are becoming aware of the terminology. Its potential for improving productivity is immense. But we must remember that this concept includes dozens of very different technologies, each with different implications and results. The challenge for industrial companies is to understand the possibilities for their business in detail and draw up a plan to transform production processes step by step.
In addition to the advantages of its products for the general market, Lantek nesting solutions offer added benefits like auto nesting, nesting of remnants via kits, with significant time and material savings.